BOM Generation Tool

We partnered with a consumer goods manufacturer to establish a structured BOM management process. The project involved standardizing material codes, segmenting finished goods (FG), and developing an automated Excel tool to streamline BOM generation.

CHALLENGES

The company struggled with inconsistent material codes, leading to errors in inventory tracking. There was no formal process for categorizing FG products, making it difficult to understand product relationships. Additionally, the absence of detailed BOMs complicated material management and production planning. This lack of standardization and structure hampered efficiency across departments.

SOLUTIONS

Sanitization of RM, PM
and FG codes

Standard Template for
Material Nomenclature and
Codification

BOM Creation for
Finished Goods

Excel Based Tool for BOM
Generation, Monthly Cost
Tracking

BENEFITS

Standardization of Material Codes

The centralized tracking system and dashboards provided a clear view of PO status, enabling the management team to make informed decisions quickly.

Streamlined BOM Management

The dynamic Excel Based BOM generation tool simplifies the management of finished goods and their components, reducing errors and saving time.

Enhanced Cost Tracking

The Excel-based BOM tool provides precise monthly cost tracking, allowing for timely decision-making and responsiveness to market changes